Vinayak Enterprises https://www.vinayakpatterns.com Wooden and Metal Patterns Manufacturer Mon, 13 Sep 2021 07:32:27 +0000 en-US hourly 1 https://wordpress.org/?v=6.7.1 https://www.vinayakpatterns.com/wp-content/uploads/2021/03/cropped-logo-vinayak-32x32.png Vinayak Enterprises https://www.vinayakpatterns.com 32 32 Foundry Pattern https://www.vinayakpatterns.com/foundry-pattern/ https://www.vinayakpatterns.com/foundry-pattern/#respond Wed, 03 Mar 2021 08:59:18 +0000 https://www.vinayakpatterns.com/?p=28
foundry pattern in bhiwadi

Foundry Patterns & Coreboxes

Foundry Pattern Equipment for all sand foundry processes, plaster & permanent molds. Materials include wood, aluminum, red Ren urethane tooling board, steel, and cast-iron. Patterns, coreboxes, fixtures, gages, are all designed using drawings.

Castings, Patterns and Molds

Foundry Pattern

Pattern making is one of the first and most important steps in the casting process. Though many factors can have an impact on quality, a casting is only ever as good as its tooling. For efficient and cost-effective castings, high-quality foundry pattern making is of vital importance.

 

Foundry Pattern Making at Vinayak Enterprises

Consultation between customer and foundry at the design stage is encouraged not only to determine how easily the product is manufactured but also to optimise cost, quality & reliability.

Using design data and high quality model board we ensure the accuracy & repeatability of our tooling.

Our Engineers design optimal feeding systems ensuring economical manufacture and consistent casting quality.

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Aluminum Bronze Casting

Aluminium Bronze Casting Process:

We manufacture Aluminium Bronze Casting products by Sand Casting, Permanent Mold / Die Casting process. We use high quality raw materials for alloying in our Aluminium Bronze Casting Process. Aluminium Bronze melting point is 1027-1038° C and we maintain it properly in our Aluminium Bronze Casting Process. Aluminium Bronze Casting Defects will appear if aluminium bronze pouring temperature not maintained properly and our products are always defect free as we know how to make Aluminium Bronze Casting products.

Castings, Patterns and Molds

Bronze Castings

We are counted amidst the preeminent Bronze Castings Manufacturers, Exporters and Wholesalers from India. We bring forth a diverse range of Bronze Castings in assorted sizes, designs and make to suit different applications. Manufactured using high grade bronze metals with the addition of other materials to enhance their performance, our Bronze Castings are repeatedly demanded by the clients around the world. Tested for quality on stringent parameters, our Bronze Castings are provided in flawless condition to the clients.

We Offer :

  • Manganese Bronze Castings
  • Phosphor Bronze Castings
  • Leaded Bronze Castings
  • Aluminium & Bronze Castings
  • Aluminium Bronze Castings
  • Filter Body Bronze Castings

Known For :

  • Precise dimensions
  • Uniform grain structure
  • Extraordinary metallurgical strength
  • Corrosion resistance
  • Superb physical properties
]]> https://www.vinayakpatterns.com/bronze-castings/feed/ 0 26 Aluminium Gravity Die Castings https://www.vinayakpatterns.com/aluminium-gravity-die-castings/ https://www.vinayakpatterns.com/aluminium-gravity-die-castings/#respond Wed, 03 Mar 2021 08:28:04 +0000 https://www.vinayakpatterns.com/?p=24
Aluminum Gravity Die Casting

What is Gravity Die Casting?

Gravity Die Casting is a permanent mould casting process, where the molten metal is poured from a vessel or ladle into the mould. The mould cavity fills with no force other than gravity, filling can be controlled by tilting the die. Undercuts, and cavities can be incorporated into the component form with the use of sand cores. This process gives a better surface finish than sand casting as well as better mechanical properties, both due to rapid solidification.

Castings, Patterns and Molds

Aluminium Gravity Die Castings

At Vinayak Enterprises are able to produce quality aluminium gravity die castings for a range of industries, including High Horsepower Diesel Engines, Defence, Gas Turbines, Machine Tools, Compressors, Pumps, Valves, Medical Equipment, Light Construction Equipment, Articulated Trucks, Photo Imaging and Printing.

Gravity Die Casting Process

Gravity die casting is often a manual process, with the molten metal added with the use of a ladle. However, for some high volume applications it is also possible to use an automated ladle to pour the molten metal. The speed and the direction of the filling can also be controlled by tilting the die.

Apart from the method by which the molten metal is poured into the die cavity, and the gravity die material, the casting process is essentially the same as sand casting. It involves four steps:

  1. The die is heated and then sprayed with a refractory coating, and closed. The coating both helps control the temperature of the die during manufacture and it also assists in the removal of the casting.
  2. Molten metal is then manually poured into the die, (although in some cases a machine can be used) and allowed to solidify.
  3. The die is then opened and the cast parts either removed by hand or in some cases ejector pins are used on the mechanised machines.
  4. Finally, the scrap, which includes the gate, runners, sprues and flash, is removed from the casting(s). The castings are then processed to remove sharp edges and excess material, then blast cleaned (if required) prior to dispatch to the customer.
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Aluminum Sand Casting

Why Use Sand Casting Over Other Casting Methods?

Casting in sand is a highly efficient and cost-effective process because up to 80% of the moulding sand we used is reclaimed and reused. This streamlines our manufacturing process whilst greatly reducing the cost and amount of waste produced. The sheer strength of the moulds created means that a much greater weight of metal can be used, allowing for the casting of complex components that might otherwise have been fabricated from individual parts.

Castings, Patterns and Molds

Aluminium Sand Castings

Aluminium Sand Castings is manufactured from the formation of sand mixture mold and making a cavity in which the liquid metal is poured in the molten state. Leveraging on the power of advanced technology, we are able to provide Aluminium Sand Castings in a multitude of shapes, designs and sizes to suit every requirement. Moreover, we also work as per the specifications put forth by the clients to offer customized Aluminium Sand Castings.

Array Includes :

  • Selector Housing Tap Changer
  • Base Frame Tap Changer
  • Aluminium Pump Casting
  • Heat Sink Pin Type
  • Heat Sink Fin Type
  • Earthing Switch
  • Air Inlet Manifold

Attributes :

  • Resistant to abrasion
  • High metallurgical strength
  • Withstand heavy load and shock
  • Leakage proof
  • Cost-effective
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Aluminium Mould

Finds Application In :

Our product range includes a wide range of permanent mold aluminum castings, permanent mold aluminium castings, aluminium molding boxes, moulding boxes, aluminum mold and cast aluminum molds.

Castings, Patterns and Molds

Aluminum Mould

We deals with Permanent Mold Aluminum Castings. Offered casting are widely appreciated by our clients for their high pressure and temperature resistance. The molds, we offer are available in customized dimensions and demanded in various engineering industries.

We offer an exceptional range of Aluminium Molding Box. We offer these metal moulding boxes and foundry moulding boxes in various specifications and are available in materials. Manufactured from high quality aluminum, these products are high in demand in the market for their rich attributes such as corrosion resistance, fine polishing, and pressure and temperature resistance.

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Metal Pattern in Bhiwadi

Finds Application In :

Hydroelectric power plants
Water and slurry pumps industry
Machine tool industry
Air compressors industry
Marine industry

Castings, Patterns and Molds

Industrial Metallic Pattern

Vinayak Enterprises uses engineering talents and techniques to produce patterns for your molding and forming processes. Our design technologies, mixed with proven, traditional patternmaking skills and experience assures your success.

  • Foundry Patterns
  • Foam Molding Patterns
  • Vacuum Forming Patterns
  • Fiberglass Plug Patterns
  • Urethane Molding Patterns for RTV Silicone molds
  • Ren Urethane or Epoxy Tooling Board Patterns
  • CNC Machined Patterns
  • Prototype, Short-Run and (Long-Run) Production Patterns
  • Wood, Metal, Plastic and Composite Patterns
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Casting in Bhiwadi

Finds Application In :

Hydroelectric plants
Locomotive industry
Power Generation Industry
Cryogenic Applications
Machine tools industry
Petroleum industry

Castings, Patterns and Molds

Wooden Pattern

We manufacture Wooden Pattern from teakwood Material & also from MDF Material.  Material Selection is depending on customer requirement & cost.  We use Iron Sheet for long life &good rigidity of wooden pattern. Wooden Pattern are generally use low quantity parts & Use for heavy weight parts. Wooden Pattern can use in Co2 sand molding process,  molasses Sand Molding Process, Nobake sand Molding process.

We Offer :

  • Follow Board Mounted Wooden Patterns
  • Parting line Wooden Patterns

Specialty :

  • Dimensional precision
  • Molder friendly design
  • Minimum maintenance
  • Resistance to stress
  • Resistant to termites and other insects
  • Long service life
]]> https://www.vinayakpatterns.com/industrial-wooden-pattern/feed/ 0 16 Introduction https://www.vinayakpatterns.com/introduction/ https://www.vinayakpatterns.com/introduction/#respond Wed, 03 Mar 2021 08:20:33 +0000 https://www.vinayakpatterns.com/?p=14

Castings, Patterns and Molds

About Us

Established in the year 1991, we, “ Vinayak Enterprises ”, are a well established manufacturer and supplier of a durable range of Castings, Patterns and Molds that is manufactured using high quality raw material. Our highly skilled professionals work diligently on every product, to make it dimensionally accurate and optimum in quality. For complete client satisfaction, we also render tooling & CNC machining services to our clients and undertake job work for pressure die casting tools, plastic & rubber molds, press tools & jig fixtures. Apart from this, we also offer our clients with gravity die wooden, metallic patterns shell molds & cores.

To manufacture our range and render services, we are supported by advanced infrastructure that is segregated into different units like manufacturing, quality testing and R&D. All these units have upgraded machines and competent experts to carry on the manufacturing process as per the prevailing industry standards. Further, with the help of these facilities, we are able to offer the products in various customized sizes and specifications.

Molds in Bhiwadi

Under the guidance and support of our mentors, “ Mr. Vinod Sharma ”, we have emerged as a leader in our domain. Their experience and knowledge has helped us in successfully meeting the demands of our clients. It is because of his efforts that today, we are counted as one of the most reliable and trusted manufacturers of Castings, Patterns and Molds.

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Casting in Bhiwadi

We at “M/s. Vinayak Enterprises” are committed to increase customer satisfaction by providing quality product in Pattern Works line and supplying it as per clients’ requirements in terms of product characteristics and delivery periods. We are also committed to ensure continual improvement in the effectiveness of processes of our QMS through up gradation of personnel.

Castings, Patterns and Molds

Our Quality Policy

  • Ensure that castings conform to customers specific requirements and perceived requirements. Despatched castings are produced as efficiently and economically as possible within the relevant statutory and regulatory requirements of the industry.
  • Implement continual improvement initiatives and make best use of its management resources.
  • Communicate quality objectives, and its performance in achieving these objectives, across the company.
  • Work closely with customers and suppliers in seeking to establish high quality standards.
  • Constantly strive to meet and, where possible, exceed our customers expectations.
  • Adopt a forward looking view on future business decisions which may have an impact on quality.
  • Communicate that quality is everyone’s responsibility.
]]> https://www.vinayakpatterns.com/quality/feed/ 0 12 Vision / Mission https://www.vinayakpatterns.com/vision-mission/ https://www.vinayakpatterns.com/vision-mission/#respond Wed, 03 Mar 2021 08:19:34 +0000 https://www.vinayakpatterns.com/?p=10
Casting and molds in Bhiwadi

Vision

To Consciously face bigger challenges and continuously contribute growth and progress in order to build a meaningful world. No one likes to consciously face challenges… But we do. We believe this world is full of challenges and life continuously provides the most challenging of situations when they are least expected…. It is in times of crises that we must gather our strengths to get the best out of a difficult situation or a challenging task and hence, our vision is to consciously face bigger challenges through innovative ideas in order to get the best results out of the same

casting in bawal

Mission

To be Honest in all our activities, dealings, and to consciously introspect our work and action on daily basis… Vinayak Enterprises is a company that would consciously like to channel its resources, energy and activities towards building a world that is free of artificiality and low standard work. We will question every action of ours on minute-to-minute basis and see to it that we continuously take on bigger challenges and we must grow and progress on a daily basis in every thing that we do. We must progress as individuals, as a company and as a truly meaningful organization that is honest, fair in all its dealings.

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